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Electro-conversion of cumene into acetophenone using boron-doped diamond electrodes

MetadataDetails
Publication Date2022-09-07
JournalBeilstein Journal of Organic Chemistry
AuthorsMana Kitano, Tsuyoshi Saitoh, Shigeru Nishiyama, Yasuaki Einaga, Takashi Yamamoto
InstitutionsKeio University, Tsukuba International University
Citations6
AnalysisFull AI Review Included

This research demonstrates a sustainable and straightforward electro-conversion of cumene into acetophenone using Boron-Doped Diamond (BDD) electrodes, leveraging the material’s unique electrochemical properties.

  • Core Achievement: Direct, catalyst-free electro-oxidation of cumene (1) to acetophenone (3), a key industrial intermediate.
  • Material Necessity: BDD electrodes are essential because their wide potential window enables the direct anodic oxidation of cumene, which occurs at a high potential (2.40 V vs Ag/Ag+). Conventional electrodes (Graphite, Ni) fail this conversion.
  • Optimum Yield: An isolated yield of 34% for acetophenone was achieved under undivided cell conditions using Et4NClO4 as the supporting electrolyte.
  • Green Chemistry: The protocol utilizes electricity as the sole oxidizing and reducing reagent, eliminating catalyst waste, avoiding harsh conditions (high temperature/pressure), and simplifying scale-up.
  • Mechanism Insight: The reaction proceeds via the anodic generation of the cumyl cation intermediate, followed by reaction with cathodically generated hydroperoxide anion (derived from dissolved oxygen reduction).
  • Process Simplicity: The reaction is performed in an undivided beaker-type cell under constant current conditions at room temperature.
ParameterValueUnitContext
Main Product Yield (Acetophenone, 3)34%Isolated yield, optimum conditions (Table 1, Entry 4)
Anode MaterialBoron-Doped Diamond (BDD)N/ARequired for high potential oxidation
Cathode Material (Optimum)Boron-Doped Diamond (BDD)N/AUsed in undivided cell setup
Optimum Current Density (j)2.1mA/cm2Constant current applied
Total Charge (Q) Applied5FRelative to 1 mole of cumene
Cumene Oxidation Potential2.40Vvs Ag/Ag+, measured via Cyclic Voltammetry on BDD
Supporting Electrolyte (Optimum)Et4NClO40.1 MConcentration in MeCN solvent
Electrode Immersed Area1.8cm2Used for current density calculation
Reaction TemperatureRoom Temperature (rt)N/ANo heating required
Byproduct Yield (α-Cumyl Alcohol, 4)11%Isolated yield under optimum conditions

The electro-conversion was performed using a straightforward, undivided cell setup under galvanostatic control (constant current).

  1. Cell Configuration: Undivided beaker-type cell equipped with BDD electrodes (0.3 x 1.0 x 7.0 cm; 1.8 cm2 immersed area).
  2. Reaction Mixture: 1.00 mmol cumene (1) dissolved in 5 mL MeCN solvent.
  3. Electrolyte: 0.1 M Et4NClO4 (tetraethylammonium perchlorate) was used as the supporting electrolyte.
  4. Electrolysis Conditions: The reaction was run at room temperature (rt) under constant current conditions.
  5. Current Application: A current density of 2.1 mA/cm2 was applied until a total charge of 5 F (Faradays, relative to the mole of cumene) was passed.
  6. Intermediate Confirmation: Control experiments using MeCN-MeOH solvent confirmed the reaction intermediate was the cumyl cation (a cationic species), evidenced by the formation of methyl cumyl ether (5) in 21% yield.
  7. Oxygen Source Determination: Experiments using dehydrated MeCN and MeCN-H2O mixtures confirmed that the oxygen source for the hydroperoxide intermediate is dissolved oxygen, not residual water.
  8. Product Isolation: After electrolysis, the solvent was removed in vacuo, and the residue was purified using silica gel column chromatography (CH2Cl2).

This technology, centered on the use of BDD electrodes for high-potential organic synthesis, has relevance across several industrial sectors:

  • Fine Chemical Manufacturing: Direct, clean synthesis of oxidized aromatic alkyls (e.g., acetophenone from cumene), reducing reliance on traditional, high-energy catalytic processes.
  • Sustainable Chemical Production: Provides a scalable, cost-efficient, and environmentally benign alternative for industrial oxidation reactions, aligning with growing demands for green chemistry protocols.
  • Electrochemical Reactor Design: The successful use of BDD in an undivided cell demonstrates potential for simplified reactor designs in industrial electrosynthesis, avoiding complex membrane separation.
  • Advanced Oxidation Processes (AOPs): BDD’s wide potential window is critical for generating highly reactive species (like hydroxyl radicals or superoxide) necessary for both organic synthesis and environmental remediation (e.g., industrial wastewater treatment).
  • Energy Storage and Conversion: The ability of BDD to efficiently handle oxygen reduction (generating superoxide/hydroperoxide) is relevant to optimizing oxygen electrochemistry in fuel cells and metal-air batteries.
View Original Abstract

A straightforward electro-conversion of cumene into acetophenone has been reported using boron-doped diamond (BDD) electrodes. This particular conversion is driven by the addition reaction of a cathodically generated hydroperoxide anion to an anodically generated cumyl cation, where the BDD’s wide potential window enables the direct anodic oxidation of cumene into the cumyl cation. Since electricity is directly employed as the oxidizing and reducing reagents, the present protocol is easy to use, suitable for scale-up, and inherently safe.