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Formation of chlorate and perchlorate during electrochemical oxidation by Magnéli phase Ti4O7 anode - inhibitory effects of coexisting constituents

MetadataDetails
Publication Date2022-09-23
JournalScientific Reports
AuthorsLu Wang, Yaye Wang, Yufei Sui, Junhe Lu, Baowei Hu
InstitutionsUniversity of Georgia, Shaoxing University
Citations12
AnalysisFull AI Review Included
  • Anode Performance Comparison: Electrochemical oxidation (EO) of chloride (Cl-) was evaluated using Magnéli phase Ti4O7 and Boron Doped Diamond (BDD) anodes, focusing on the formation of toxic by-products, chlorate (ClO3-) and perchlorate (ClO4-).
  • Slower Formation on Ti4O7: The formation rates of both ClO3- and ClO4- were consistently and significantly slower on the Ti4O7 anode compared to the BDD anode, regardless of the supporting electrolyte used (Na2SO4, NaNO3, Na2B4O7, Na2HPO4).
  • Perchlorate Yield Reduction: Using NaNO3 as the supporting electrolyte on Ti4O7 resulted in only 9% of the initial Cl- being transformed to ClO4- after 4.0 h, demonstrating superior selectivity compared to BDD.
  • Effective Inhibition Strategy: The addition of co-existing constituents—Methanol (MeOH), Hydrogen Peroxide (H2O2), and Potassium Iodide (KI)—was shown to effectively mitigate or eliminate ClO3- and ClO4- formation on the Ti4O7 anode.
  • Optimal Inhibitor Identified: Near-complete inhibition of ClO3- and ClO4- formation was achieved with 100 mM KI, which is considered stable, accessible, and inexpensive for practical EO system implementation.
  • Mechanism: Inhibitors function by either consuming reactive chlorine species (like HOCl) or competing with Cl- for oxidation (e.g., I- is oxidized to the benign iodate, IO3-).
ParameterValueUnitContext
Anode Materials TestedTi4O7 & Si/BDDN/AElectrochemical Oxidation (EO)
Initial Chloride Concentration1.0mMStandard solution concentration
Constant Current Density10mA cm-2Standard operating condition
Max ClO3- (BDD)276.2µMReached at 0.5 h (Na2SO4 electrolyte)
Max ClO3- (Ti4O7)350.6µMReached at 4.0 h (Na2SO4 electrolyte)
ClO4- Formation Time (BDD)4.0hTime to reach approx. 1000 µM ClO4- (Na2SO4)
ClO4- Formation Time (Ti4O7)8.0hTime to reach 780.0 µM ClO4- (Na2SO4)
KI Concentration for Inhibition100mMAchieved near-complete inhibition of ClO3-/ClO4-
MeOH Concentration for Inhibition1000mMAchieved complete inhibition of ClO3-/ClO4-
H2O2 Concentration for Inhibition1000mMSignificantly limited ClO3-/ClO4- formation
Fitted Rate Constant k1 (Ti4O7, Control)9.78 x 10-5s-1ClO3- formation rate (Na2HPO4 electrolyte)
Fitted Rate Constant k1 (Ti4O7, 100 mM KI)0s-1ClO3- formation rate (Near-complete inhibition)
  1. Reactor Setup: Experiments utilized an undivided rectangular acrylic cell (10 cm x 5 cm x 2.5 cm) containing 200 mL of electrolyte solution, continuously stirred at 700 rpm.
  2. Electrode Materials: Magnéli phase Ti4O7 ceramic plates and Si/BDD plates (both sides coated) were used as anodes (78 cm2 total geometric surface area). 304 stainless steel plates served as cathodes.
  3. Electrochemical Operation: A constant current density of 10 mA cm-2 was supplied using a controllable DC power source. All tests were conducted at ambient room temperature.
  4. Electrolyte Variation: Experiments tested the impact of various 100 mM supporting electrolytes, including Na2SO4, NaNO3, Na2B4O7, and Na2HPO4, all containing 1.0 mM initial Cl- concentration.
  5. Inhibitor Dosing: Methanol (10-1000 mM), Potassium Iodide (20-100 mM), and Hydrogen Peroxide (100-1000 mM) were spiked into the electrolyte solution to assess their inhibitory effects on ClO3-/ClO4- formation.
  6. Potential Measurement: Anodic potential was monitored using a CHI 660E electrochemical workstation with an Ag/AgCl reference electrode, employing iRs compensation.
  7. Analytical Techniques: Free chlorine (HOCl) was quantified spectrophotometrically (510 nm, DPD method). ClO3- and ClO4- concentrations were determined using Ultra-High Performance Liquid Chromatography coupled with Electrospray Ionization Mass Spectrometry (UPLC-MS/MS).
  • Advanced Oxidation Processes (AOPs): Implementation of Ti4O7 anodes in industrial and municipal wastewater treatment facilities utilizing EO, particularly where high chloride concentrations are present.
  • PFAS Remediation: Application in treating concentrated wastes (e.g., still bottoms) from Ion Exchange Resin (IXR) regeneration used for Per- and Polyfluoroalkyl Substances (PFASs) removal, leveraging the inhibitory effect of co-solvents like MeOH.
  • Effluent Quality Control: Using Ti4O7 anodes combined with KI dosing to ensure EO effluent meets strict regulatory limits for perchlorate (ClO4-), which is difficult to remove post-treatment.
  • Electrochemical Reactor Design: Informing the design of EO reactors by selecting Ti4O7 over BDD when minimizing toxic halogenated by-products is a primary operational goal, trading off slightly slower overall oxidation kinetics for improved selectivity.
  • Water Disinfection Systems: Utilizing the slower kinetics of Ti4O7 to control the conversion of beneficial free chlorine (HOCl) used for disinfection into undesirable, stable oxyhalides (ClO3-, ClO4-).