Influence of Diamond Wire Saw Processing Parameters on the Sawn Surface Characteristics of Silicon Nitride Ceramics
At a Glance
Section titled āAt a Glanceā| Metadata | Details |
|---|---|
| Publication Date | 2023-08-25 |
| Journal | Micromachines |
| Authors | Siyuan Zhang, Yufei Gao, Xing-Chun Zhang, Yufeng Guo |
| Institutions | Shandong University |
| Citations | 10 |
| Analysis | Full AI Review Included |
ERROR: File too large (15.5MB)
View Original Abstract
For the slicing of superhard silicon nitride ceramics, diamond wire sawing technology has great potential for application, and its slicing surface characteristics are an important indicator of cutting quality. In this paper, the sawing experiments of silicon nitride ceramics were carried out within the range of industrial processing parameters of diamond wire sawing (saw wire speed: 800-1600 m/min, workpiece feed speed 0.1-0.4 mm/min). The effects of cutting parameters on the surface morphology, surface roughness and waviness of the as-sawn slices were analyzed. The results show that within the range of sawing parameters for industrial applications, the material on the diamond wire as-sawn surface of silicon nitride ceramics is removed mainly in a brittle mode, with the slice morphology showing brittle pits and regularly distributed wire marks in the 20-55 μm scale range. The surface roughness of the slices along the workpiece feed direction ranges from 0.27 to 0.38 μm and decreases with increasing saw wire speed and decreasing feed rate. The surface waviness ranges from 0.09 to 0.21 μm, which is in good agreement with the changing trend of the sliced-surface roughness. The results of the study provide an experimental reference for promoting the engineering application of diamond wire sawing technology to the processing of silicon nitride ceramic slices.
Tech Support
Section titled āTech SupportāOriginal Source
Section titled āOriginal SourceāReferences
Section titled āReferencesā- 2023 - Influence of alpha-Si3N4 coarse powder on densification, microstructure, mechanical properties, and thermal behavior of silicon nitride ceramics [Crossref]
- 2021 - A study on fabrication of silicon nitride-based advanced ceramic composite materials via spark plasma sintering
- 2021 - Effect of composite sintering additives containing non-oxide on mechanical, thermal and dielectric properties of silicon nitride ceramics substrate [Crossref]
- 2021 - WEDM process optimization of sintered structural ceramic sample by using fuzzy-MPCI technique [Crossref]
- 2021 - A review on the challenges in machining of ceramics [Crossref]
- 2020 - Surface integrity, fatigue performance and dry sliding wear behaviour of Si3N4-TiN after wire-electro discharge machining [Crossref]
- 2020 - Experiment and theoretical prediction for surface roughness of PV polycrystalline silicon wafer in electroplated diamond wire sawing [Crossref]
- 2019 - Sawing stress of sic single crystal with void defect in diamond wire saw slicing [Crossref]