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Low Temperature Bonding Polycrystalline Diamond to Si by Using Au Thin-layer for High-power Semiconductor Devices

MetadataDetails
Publication Date2021-09-14
AuthorsYi Zhong, Shuchao Bao, Ke Li, Mingchuan Zhang, Daquan Yu
InstitutionsXiamen University

As the semiconductor devices are getting higher frequency, higher power and smaller size, the management of thermal dissipation becomes a big challenge. The application of diamond as heat dissipation substrate for high-power semiconductor devices has been placed great expectation due to its ultra-high thermal conductivity. In this study, Au thin layer was used for the low temperature bonding of polycrystalline diamond and Si. The Au-Au atomic diffusion bonding was successfully achieved. Clean processes were optimized. Scanning acoustic microscope (SAM) was used to determine the bonding porosity, which typically exceeded 10%. Atomic force microscope (AFM) tests indicated the diamond surface roughness (Ra>1nm). The poor surface flatness of diamond contributed to the degradation of bond-ability. The technological route of diamond heat dissipation substrate for high-power semiconductor devices needs more optimization.