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Micro-Transfer Printing for Heterogeneous Integration of GaN and GaAs HEMTs

MetadataDetails
Publication Date2023-05-03
JournalIEEE Transactions on Electron Devices
AuthorsBrian P. Downey, Shawn Mack, Andy Xie, D. S. Katzer, Andrew C. Lang
InstitutionsUnited States Naval Research Laboratory, Qorvo (United States)
Citations6

Here, we use the micro-transfer printing technique to demonstrate the device-level heterogeneous integration of two solid-state RF device technologies on the same interposer: GaN and GaAs high-electron-mobility transistors. The devices are released from their growth substrate using an epitaxial sacrificial layer while a thin polymer adhesion layer facilitates a strong bond between the target substrate and the compound semiconductor devices, allowing for post-transfer microfabrication processing. Transmission electron microscopy reveals no voids at the device/interposer interface and a polymer adhesion layer thickness of 5 ± 2 nm. No significant degradation in dc electrical characteristics is observed after device transfer for either device technology. Improvement in thermal performance of GaN devices was demonstrated when transferred to a diamond substrate, even with the thin polymer adhesion layer at the device/interposer interface, illustrating a pathway for enhanced thermal management for GaN and other high-output-power density semiconductor technologies. The ability to combine various solid-state technologies at the device level with high density provides an approach to meet next-generation demands for RF and mixed-signal circuits.