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Monitoring the Durability Issues of Asphalt Concrete Mixtures

MetadataDetails
Publication Date2023-12-01
JournalCivil Engineering Beyond Limits
AuthorsSaad Issa Sarsam
AnalysisFull AI Review Included

This study assessed the impact of long-term aging and moisture damage on the flexural stiffness and fatigue life of asphalt concrete (AC) mixtures, focusing on the sensitivity to asphalt binder content variations (Optimum, Optimum ± 0.5%).

  • Optimum Performance: AC mixtures prepared at the Optimum Binder Content (OBC, 4.8%) exhibited initial flexural stiffness two-fold higher than mixtures prepared at high (5.3%) or low (4.3%) binder contents.
  • Aging Effect (Stiffening): Long-term aging significantly increased the flexural stiffness of all mixtures, attributed to binder stiffening. The 5.3% binder mixture showed a 233% increase in stiffness after the first load repetition compared to the control.
  • Aging Effect (Fatigue Life): Despite increased stiffness, long-term aging severely reduced the fatigue life of non-OBC mixtures, showing a decline of 50% to 80% compared to control mixes.
  • Moisture Damage: Moisture conditioning caused substantial deterioration (stripping), leading to a 75% decline in flexural stiffness at failure for the 4.3% binder mixture compared to its control counterpart.
  • Failure Performance: Aged mixtures prepared at OBC demonstrated superior durability, achieving 13-fold higher flexural stiffness at failure compared to control or moisture-damaged mixtures.
  • Conclusion: Binder content is a critical parameter; deviations of ±0.5% from optimum significantly compromise the durability and fatigue resistance of AC pavements under environmental stress.
ParameterValueUnitContext
Asphalt Cement Grade40-50Penetration (0.1 mm)Used in mixture preparation.
Optimum Binder Content (OBC)4.8%Reference mixture design.
Test Binder Content Range4.3, 4.8, 5.3%OBC ± 0.5% variation implemented.
Nominal Maximum Aggregate Size12.5mmWearing course specification (SCRB).
Fatigue Test Temperature20°CConstant testing environment.
Constant Micro-Strain Level750Micro-strainSimulating heavy traffic loading mode.
Loading Frequency5HzRepeated sinusoidal loading (4-point bending).
Long-Term Aging Duration120HoursPerformed at 85 °C on beam specimens (AASHTO R-30).
Moisture Damage Stiffness Decline (4.3% Binder)75%Decline in flexural stiffness at failure vs. control mix.
Aged Stiffness Increase (5.3% Binder)233%Increase in flexural stiffness after 1st load repetition vs. control mix.
Aged Fatigue Life Decline (Non-OBC)50 to 80%Decline in fatigue life after long-term aging (for 5.3% and 4.3% binder).

The durability assessment utilized the four-point repeated flexural bending beam test (AASHTO T-321) on specimens conditioned for aging and moisture damage.

  1. Mixture Preparation: Aggregates and mineral filler were combined to meet the specified gradation (12.5 mm NMS). Aggregates were heated to 160 °C and asphalt cement (40-50 pen) to 150 °C before mixing.
  2. Short-Term Aging (STA): Loose mixture was aged for 4 hours at 135 °C (AASHTO R-30) prior to compaction.
  3. Compaction: Mixtures were compacted into 30 x 40 x 6 cm slab samples using a laboratory roller compactor to achieve the target bulk density (EN 12697-33). Compaction temperature was maintained at 150 °C.
  4. Specimen Extraction: Beam specimens (5±2 cm height, 6.3±2 cm width, 40 cm length) were cut from the compacted slabs using a diamond saw.
  5. Long-Term Aging (LTA) Conditioning: Beams were stored in an oven for 120 hours at 85 °C, simulating oxidation aging.
  6. Moisture Damage Conditioning:
    • Beams were immersed at 25 °C.
    • A vacuum of 3.74 kPa was applied for 10 minutes to achieve 80% saturation.
    • Beams were frozen at -18 °C (±1 °C) for a minimum of 16 hours.
    • Beams were soaked in a water bath at 60 °C (±1 °C) for 24 hours (±1 hour).
    • Final conditioning occurred at 25 °C (±0.5 °C) for 2 hours before testing.
  7. Fatigue Testing: Dynamic four-point loading was applied at 20 °C, 750 micro-strain level, and 5 Hz frequency until failure.

The findings are critical for pavement engineers and material specifiers focused on maximizing the service life and durability of flexible pavements.

  • Pavement Quality Assurance (QA/QC): Implementing stricter quality control measures to ensure asphalt binder content remains within minimal tolerance limits (significantly less than ±0.5%) during Hot Mix Asphalt (HMA) production to prevent premature fatigue failure.
  • Performance-Based Mix Design: Utilizing the flexural stiffness and fatigue life data to optimize mix designs for specific environmental conditions (e.g., high-temperature regions prone to aging, or high-moisture regions prone to stripping).
  • Infrastructure Asset Management: Improving predictive models for pavement deterioration, allowing infrastructure managers to accurately forecast maintenance needs based on the expected interaction between binder content, aging, and moisture exposure.
  • Binder Specification: Guiding the selection of asphalt binders (e.g., Polymer Modified Asphalt) that exhibit reduced stiffening susceptibility under long-term aging while maintaining adequate flexibility and resistance to moisture stripping.
  • Fatigue Mitigation Strategies: Justifying the use of higher-quality aggregates or anti-stripping agents in mixtures where binder content is difficult to control precisely, or where high moisture exposure is anticipated.
View Original Abstract

The asphalt concrete mixture is prone to environmental issues such as moisture damage and ageing. This may exhibit a great significance in the service performance of asphalt concrete pavement mixtures which may be more susceptible to many types of early distresses throughout its fatigue life. In the present investigation, asphalt concrete mixtures were prepared and compacted with the aid of laboratory roller compaction into a slab samples. optimum binder content was implemented. Extra samples were prepared at higher and lower binder content of 0.5 % (above and below the optimum). Asphalt concrete beam specimens were obtained from the prepared slab samples with the aid of a diamond saw. Part of the Asphalt concrete beam specimens were tested under four point’s repeated flexural stresses after practicing moisture damage while another part was subjected to long term ageing. The rate of change in the flexural strength was monitored and compared among the various testing conditions at 20 ÂșC environment and under constant micro-strain level of 750. It was observed that the lower flexural strength was observed for moisture damaged specimens while higher flexural strength could be detected for aged specimens as compared with the control mixtures. The binder content exhibits a significant influence on flexural strength of the asphalt concrete specimens since it declines significantly at higher or lower binder content as compared with that of specimens prepared at the optimum.