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Enhanced Boiling of Saturated Water Over 2 × 3 AISI 304 Tube Bundles Coated With Diamond-Like Carbon for Two-Phase Heat Exchanger Applications

MetadataDetails
Publication Date2024-07-12
JournalASME Journal of Heat and Mass Transfer
AuthorsNiloy Laskar, Subhakanta Moharana, Mihir Kumar Das
InstitutionsIndian Institute of Technology Bhubaneswar
Citations2

Abstract This study aims to address the endeavor of the research community to improve the two-phase heat transfer (HT) characteristics of AISI-304 tubes with low thermal conductivity. This is achieved by applying diamond-like carbon (DLC) coating over the smooth tube using PVD techniques. This article specifically examines the pool and flow boiling HT phenomena of distilled water over a 2 × 3 tube bundle (TB) coated with DLC and is compared with respect to a conventional smooth TB. The experimental wall superheat and heat transfer coefficients (HTC) of both smooth and coated TB are analyzed for a range of mass flux [20-100 kg/(m2s)], heat fluxes [15-75 kW/m2], and pitch-to-diameter ratio (P/D) [1.25, 1.6, and 1.95]. The findings show that the DLC-coated TB results in higher HTC than the smooth TB. The DLC-coated tubes have higher wettability, which facilitates the flooding of the nano-and micropores, leading to enhanced HT performance of TB. In particular, the DLC-coated TB showed a 40% increase in HTC at the lowest P/D in pool boiling mode and a 34% increase in flow boiling mode at the highest P/D. This clearly shows a distinctive feature of DLC-coated TB where the enhanced HT performance in pool and flow boiling modes occurred in the reverse arrangement of P/D. The qualitative study behind the better HT ability of DLC-coated TB is done through high-speed image visualization. The study can help to implement DLC-coated TB in two-phase heat exchangers as its excellent corrosion resistance and antifouling properties are well established.

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