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Heterogeneous electro-Fenton treatment of clofibric acid with an Fe₃O₄-loaded bifunctional carbon felt cathode via different anode types

MetadataDetails
Publication Date2025-10-23
AuthorsThomas Moses, Doğan Çirmi, Yalçın Fidan, Belgin Gözmen
InstitutionsMersin Üniversitesi
AnalysisFull AI Review Included

This study details the development and application of a novel Fe3O4-loaded bifunctional carbon felt (CF@Fe3O4) cathode for the heterogeneous electro-Fenton (HEF) degradation of clofibric acid (CFA), a persistent organic pollutant (POP).

  • Core Innovation: Synthesis of a bifunctional CF@Fe3O4 cathode via solvothermal method, enabling both H2O2 generation and Fe3+/Fe2+ activation directly on the cathode surface.
  • Performance Superiority: The CF@Fe3O4/BDD (Boron-Doped Diamond) anode pair consistently outperformed the CF@Fe3O4/Pt pair and conventional homogeneous EF processes in terms of degradation kinetics and energy efficiency.
  • High Degradation & Mineralization: Achieved 100% CFA degradation under mild conditions (50 mA) and high total organic carbon (TOC) removal, reaching up to 99.21% mineralization after 5 hours at 300 mA (BDD anode).
  • pH Independence: The HEF process using the BDD anode maintained high mineralization efficiency (>85%) across a wide pH range (pH 3-8), overcoming the typical pH limitation of homogeneous Fenton chemistry.
  • Mechanism: Hydroxyl radicals (OH) were identified as the dominant oxidant, with significant contributions from heterogeneous BDD(OH) radicals and superoxide radicals (O2-).
  • Sustainability: The process is environmentally friendly, requiring low Fe3O4 loading, exhibiting negligible Fe ion leaching (avoiding secondary pollution), and demonstrating excellent cathode reusability (stable performance after 5 cycles).
ParameterValueUnitContext
Catalyst MaterialFe3O4 NPs on Carbon Felt-Bifunctional cathode
Fe3O4 Crystallite Size (D)15.3nmDetermined by XRD analysis
Fe3O4 NP Size Range (SEM)7-17nmObserved on CF surface
Target PollutantClofibric Acid (CFA)-Initial concentration: 0.23 mM
Optimal Current Density (Degradation)50mACF@Fe3O4/BDD pair
CFA Degradation Time (99%)~20minCF@Fe3O4/BDD at 50 mA
Maximum Mineralization (TOC Removal)99.21%CF@Fe3O4/BDD after 5 h at 300 mA
Mineralization Current Efficiency (MCE)32.74%CF@Fe3O4/BDD after 3 h at 50 mA
MCE (Homogeneous EF)27.2%CF/Pt after 3 h at 50 mA
Mineralization Range (pH 3-8)>85%CF@Fe3O4/BDD after 3 h at 100 mA
Pt Anode O2 Evolution Overpotential1.6V vs. SHELow overpotential
BDD Anode O2 Evolution Overpotential2.2V vs. SHEHigh overpotential, facilitates BDD(OH)
Cathode Reusability5cyclesNo significant performance loss observed
CFA pKa Value3.18-Influences ionization state and degradation rate
  1. Cathode Synthesis (Solvothermal Method): Magnetite (Fe3O4) nanoparticles were loaded onto activated carbon felt (CF) to create the CF@Fe3O4 bifunctional cathode.
  2. Material Characterization:
    • Morphology: Field Emission Scanning Electron Microscopy (FESEM) was used to confirm NP distribution and size (7-17 nm).
    • Crystallography: X-ray Diffraction (XRD) confirmed the cubic spinel structure of Fe3O4 and determined the crystallite size (15.3 nm).
    • Electrochemical Activity: Cyclic Voltammetry (CV) and Electrochemical Impedance Spectroscopy (EIS) were performed under N2 and O2 saturation to evaluate Oxygen Reduction Reaction (ORR) kinetics and charge transfer resistance (Rct).
  3. Electro-Fenton Treatment: Experiments were conducted in an undivided cell using constant applied currents (50, 100, and 300 mA).
  4. Anode Comparison: The CF@Fe3O4 cathode was tested against two different anode materials: Platinum (Pt) and Boron-Doped Diamond (BDD).
  5. Optimization Studies: CFA degradation and mineralization were assessed as a function of:
    • Applied current (50-300 mA).
    • Initial pH (3, 6, and 8).
  6. Reactive Species Determination: Radical scavenging experiments utilized ethanol (EtOH), tert-butanol (TBA), and p-benzoquinone (pBQ) to quantify the contribution of OH, SO4-, and O2- radicals to CFA degradation.
  7. Reusability Testing: The stability and performance retention of the CF@Fe3O4/BDD system were evaluated over five consecutive reuse cycles.

The technology developed—a highly efficient, pH-independent heterogeneous electro-Fenton system utilizing a magnetic carbon felt cathode and a BDD anode—is highly relevant for advanced water treatment sectors.

  • Pharmaceutical Wastewater Treatment: Direct application for the removal and mineralization of persistent pharmaceutical pollutants (POPs) like clofibric acid (CFA) and other chemically stable organic contaminants.
  • Industrial Effluent Detoxification: Suitable for treating complex industrial wastewaters containing low biodegradable organic compounds, offering a high TOC removal rate.
  • Advanced Oxidation Process (AOP) Systems: Integration into existing or new electrochemical reactor designs, leveraging the high efficiency and wide operating pH range enabled by the BDD anode and bifunctional cathode.
  • Catalyst Manufacturing: Production of magnetic, reusable, and high-conductivity carbon-based composite catalysts (CF@Fe3O4) for environmental remediation technologies.
  • Water Reclamation and Reuse: Provides a non-secondary polluting method (low Fe leaching) for treating water sources destined for environmental discharge or industrial reuse.
View Original Abstract

<title>Abstract</title> Pharmaceutical pollutants like clofibric acid (CFA) pose significant threats to aquatic ecosystems and human health. In this study, a bifunctional cathode was synthesized by loading Fe <sub>3</sub> O <sub>4</sub> nanoparticles onto a carbon felt cathode using solvothermal method. The characterizations of CF@Fe <sub>3</sub> O <sub>4</sub> were performed using FESEM, CV and EIS. The developed CF@Fe <sub>3</sub> O <sub>4</sub> cathode was then evaluated in heterogeneous electro-Fenton (HEF) application in clofibric acid (CFA) oxidation at different current and pH values using Pt and BDD anodes. The CF@Fe <sub>3</sub> O <sub>4</sub> electrode accelerated electron transfer, minimizing mass transport limitations, enhancing CFA degradation. The CF@Fe <sub>3</sub> O <sub>4</sub> / Pt electrode pair exhibited 75% mineralization following 3 h of HEF treatment, whereas the BDD anode exhibited 78% mineralization at 50 mA. Both values outperformed the homogenous EF process with CF in terms of effectiveness. Radical scavenging experiments proved <sup>•</sup> OH as the dominant reactive species, with contributions from O <sub>2</sub> <sup>•-</sup> and SO <sub>4</sub> <sup>•-</sup> . Mineralization remained high (&gt;85%) across pH 3-8, due to enhanced oxidation of intermediate products via BDD( <sup>•</sup> OH) and electron transfer mechanisms, while degradation slowed at higher currents. The CF@Fe <sub>3</sub> O <sub>4</sub> /BDD combination consistently outperformed Pt in terms of both degradation kinetics and energy efficiency. Here we show that even after 5 reuses, the CF@Fe <sub>3</sub> O <sub>4</sub> cathode/BDD anode pair can effectively remove persistent organic pollutants without pH limitation and with an environmentally friendly process without any significant performance loss.

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