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Electrical and thermal characterisation of liquid metal thin-film Ga$$_2$$O$$_3$$–SiO$$_2$$ heterostructures

MetadataDetails
Publication Date2023-03-01
JournalScientific Reports
AuthorsAlexander Petkov, Abhishek Mishra, Mattia Cattelan, D. Field, James W. Pomeroy
InstitutionsUniversity of Bristol
Citations7
AnalysisFull AI Review Included

This study investigates the electrical and thermal properties of thin-film Ga2O3 deposited on Si/SiO2 heterostructures, addressing key challenges (low thermal conductivity and lack of p-type doping) for Gallium Oxide (Ga2O3) power electronics.

  • Enhanced Thermal Conductivity: The out-of-plane thermal conductivity (k) of the thin-film Ga2O3 (30 nm thickness) was measured at 3 ± 0.5 W/mK, which is twice as high as previously reported values for comparable polycrystalline Ga2O3 films (e.g., ALD films on diamond, 1.5 W/mK).
  • Negligible Thermal Resistance: Thermal simulations confirm that this thin Ga2O3 layer provides negligible thermal resistance for typical thin-channel transistor heat sources, making it a viable thermal management approach.
  • Band Alignment Measured: The Valence Band Offset (VBO) for the Ga2O3/SiO2 interface was measured via XPS at 0.1 eV.
  • Band Alignment Predicted: The VBO for Ga2O3/Diamond was predicted to be -2.3 eV, suggesting a significant energetic barrier (blocking interface) for minority carriers in potential p-n Ga2O3-diamond superjunctions.
  • Deposition Method: The films (8-30 nm thick) were fabricated using a novel, low-cost method based on the oxidized liquid gallium layer delamination (exfoliation) technique.
ParameterValueUnitContext
Ga2O3 Film Thickness Range8 to 30nmDeposited via liquid metal exfoliation
Out-of-Plane Thermal Conductivity (k)3 ± 0.5W/mKFor 30 nm Ga2O3 film on SiO2/Si
Predicted k Range (Non-uniform film)1.7 to 4.8W/mKFor thicknesses between 20 and 40 nm
Ga2O3 (beta phase) Band Gap (Eg)4.8eVReference value used for calculations
Ga2O3/SiO2 Valence Band Offset (VBO)0.1eVMeasured via XPS
Ga2O3/SiO2 Conduction Band Offset (CBO)-4.0eVCalculated; implies Type II alignment to Si
Ga2O3/Diamond Predicted VBO-2.3eVCalculated
Ga2O3/Diamond Predicted CBO-2.85eVCalculated
Ga2O3 Breakdown Electric Field (Predicted)~8MV/cmFor beta polymorph
SiC Thermal Conductivity (Reference)420W/mKBulk reference value
GaN Thermal Conductivity (Reference)160W/mKBulk reference value
Si Thermal Conductivity (Doped)80W/mKUsed in TTR fitting
SiO2 Thermal Conductivity (Thin Film)1.2W/mKUsed in TTR fitting
TTR Pump Laser Wavelength355nmFrequency tripled Nd:YAG
TTR Pump Laser Pulse Rate30kHzRepetition rate

The Ga2O3 thin films were fabricated using liquid metal exfoliation, and characterized using advanced spectroscopic and thermal techniques:

  1. Liquid Gallium Preparation: A gallium pellet was heated to 50 °C (above its 29 °C melting point). The surface spontaneously oxidized, forming a passivating Ga2O3 oxide skin (a few nanometers thick).
  2. Exfoliation and Transfer: A liquid gallium droplet, including the oxide skin, was picked up with a pipette tip and placed on a glass slide. The oxide skin was then transferred onto a B-doped Si substrate with a thermal oxide (SiO2) layer.
  3. Post-Deposition Processing: Excess gallium was removed by rinsing the sample in heated ethanol. The sample was subsequently annealed in oxygen at 250 °C for 1 hour to stabilize the Ga2O3 stoichiometry.
  4. Thickness Verification: Atomic Force Microscopy (AFM) in tapping mode was used to confirm film thicknesses between 8 nm and 30 nm.
  5. Electrical Characterization (XPS): High resolution X-ray Photoelectron Spectroscopy (XPS) was used to measure the core levels (Ga 3d, Si 2p) and Valence Band Maximum (VBM) to determine the band alignment (VBO) across the Ga2O3-SiO2 interface.
  6. Thermal Characterization (TTR): Transient Thermoreflectance (TTR) was employed to measure the out-of-plane thermal conductivity. A 10 nm Cr adhesion layer and a 100 nm Au transducer layer were evaporated onto the Ga2O3 surface prior to measurement.
  7. Data Fitting: An analytical model was used to fit the TTR transients, allowing for the extraction of the thermal conductivities of the individual layers, including the thin-film Ga2O3.

The findings support the development of next-generation power electronic devices leveraging the ultra-wide band gap properties of Ga2O3, particularly where thermal management is critical.

  • Ultra-High Voltage Power Devices: Ga2O3 is a leading candidate for devices exceeding 10 kV due to its predicted 8 MV/cm breakdown field, suitable for high-power rectifiers and MOSFETs.
  • Efficient Power Conversion Systems: Applicable in high-voltage applications such as power conversion modules, electric vehicles (EVs), and data centers, where minimizing thermal dissipation is essential for reliability.
  • Heterostructure Design: The measured band offsets are crucial for engineering efficient heterojunctions, particularly for integrating n-type Ga2O3 with p-type materials (like p-doped NiO or p-type Diamond) to form p-n junctions or superjunctions.
  • Thermal Management Substrates: The high thermal conductivity achieved in the thin Ga2O3 film validates the strategy of integrating Ga2O3 with high-k substrates (SiC or Diamond) to prevent device failure due to poor heat dissipation.
  • 2D Material Applications: The liquid metal exfoliation method provides a pathway for low-cost, room-temperature synthesis of thin-film oxides, relevant for 2D material-based applications like gas sensing and wearable electronics.