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Low temperature bonding of diamond heat spreaders for advanced thermal management

MetadataDetails
Publication Date2025-03-28
JournalJapanese Journal of Applied Physics
AuthorsM. Danner, Tobias Wernicke, Michael Dornetshumer, Tong Zhao, J. K. J. van Duren

Abstract Surface activated wafer bonding of Silicon (Si) to single crystal diamond (SCD) was performed on the EVG ComBond Ā® system with the goal of fabricating highly thermally conductive interfaces for advanced thermal management designs. AFM measurements were conducted which show the compatibility of SCD surfaces with ComBond Ā® . The interface of the bonded Si-SCD pairs was characterized by transmission electron microscopy which shows an amorphous layer with a thickness of around 3 nm at the bonding interface. Scanning acoustic microscopy shows a uniform bonding interface with minor pits. Time-domain thermoreflectance shows a Thermal Boundary Resistance of around 9.5 m 2 K GW āˆ’1 and pull strength tests show a bond strength of 55 MPa. Finite element analysis COMSOL Ā® thermal simulations highlight the efficiency of surface activated bonding for SCD as a heat spreader material, outperforming conventional methods like plasma activated fusion bonding with an intermediate SiO 2 layer or indirect bonding.