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The 21st KONA Award

MetadataDetails
Publication Date2015-01-01
JournalKONA Powder and Particle Journal
AuthorsYoshio Sakka, Mr Hosokawa
InstitutionsNational Institute for Materials Science, Materials Processing (United States)

Journal of Inorganic Materials, Japan, and Journal of the Japan Society of Powder & Powder Metallurgy.Dr. Sakka has made outstanding contributions to science and technology of ceramic processing.He has successfully developed many types of nanoparticles, such as metal, ceramic, mixed, and composite particles, by a DCplasma method developed at NIMS.He has also developed new wet-chemical methods, such as the nano-explosion method, and a new sol-gel processing method by which several types of ceramic mono-dispersed particles have been prepared.In the processing of ceramics by sintering, well-dispersed fine powders are desirable not only to reduce the sintering temperature but also to obtain dense and fine-grained microstructures.By employing colloidal processing, Dr. Sakka’s group produced world’s first superplastic alumina, which can be elongated to over 550 %.Since this achievement they have produced several types of high-strain-rate superplastic ceramics.In addition, Dr. Sakka’s group succeeded in developing a new method for producing textured ceramics, in which the colloidal processing, such as by slip casting and electrophoretic deposition (EPD), is conducted under a strong magnetic field (c.a. 10 T).This method has several advantages and can be applied to many noncubic ceramics.They have fabricated many types of textured ceramics, such as α-Al 2 O 3 , TiO 2 , ZnO, HAP, AlN, SiC, β-Si 3 N 4 , MAX phase ceramics, Zr(Hf)B 2 , and B 4 C and showed the unique dependence of their properties on the crystalline plane.β-Si 3 N 4 with high thermal conductivity of approximately 180 Wm -1 K -1 and the nacre-like structured Nb 4 AlC 3 with over 1000 MPa bending strength and 15 MPa.m 1/2 fracture toughness are typical examples.Furthermore, Dr. Sakka’s group developed novel sintering techniques, especially those based on the Spark Plasma Sintering (SPS).They used a combined modeling and experimental approach to clarify the relationship between the SPS parameters and the final properties.Highly transparent alumina, high-hardness B 4 C, diamond particles dispersed in pure WC, and superplastic ceramics of spinel and zirconia systems are typical examples of ceramics fabricated by SPS.So far,