Skip to content

The Impact of Diamond Wire Quality on the Mechanical Strength of Thin Silicon Wafers for PV Cells

MetadataDetails
Publication Date2017-01-01
AuthorsTetsuo Fukuda, Halubai Sekhar, Katsuto Tanahashi, K. Shirasawa, Hidetaka Takato
Citations2

We have investigated the mechanical strength of monocrystalline silicon wafers to improve the yield of photovoltaic (PV) cell fabrication process. In slicing monocrystalline silicon bricks, diamond abrasives fixed on a wire surface scratch front and backside surfaces of wafers more seriously than wafer edges. Therefore, damages and defects not at edges but on both surfaces cause a serious concern for lowering the mechanical strength. We prepared 200 and 120 μm thick wafers by cutting silicon bricks with a multi-wire saw, in which two kinds of diamond wires, the one with the abrasive-size ranging from 8 to 16 μm in diameter and the other from 6 to 12 μm were equipped. On the wire surface, the dispersion of 6 to 12 μm abrasives was improved to be larger compared with that of 8 to 16 μm abrasives. We report that the improved wire is essential to have wafers with higher mechanical strength and the reason why the wire improvement results in the strength increase.